12 new production lines are put into operation
800×800㎜ is still the mainstream< /span>
Since the beginning of 2022, many companies including Hongyu, Nobel, General, and Roman have made changes to their existing production capacity. Make an upgrade. Judging from the capacity design of these new ignition production lines, the main products produced include floor paving stones, glazed tiles, rock slabs, medium slabs, full-body marble, etc., and products with 800×800㎜ specifications are still in the mainstream.
On January 2, Fujian Beate Ceramics No. 3 low-carbon and energy-saving floor paving stone wide body The kiln is ignited to meet the production requirements of 300×600㎜, 600×600㎜, 600×900㎜, 600×1200㎜ and other specifications, and 15-20㎜ thick high-quality ecological floor paving stones. According to the design and production specifications of 300×600×18㎜ flooring stone products with a water absorption rate between 0.5-1%, the annual output can reach 4.5 million m².
On January 14, Zhangzhou Aoli Ceramics Development Co., Ltd. has a daily production capacity of 40,000 square meters of smart large Board production line ignition. This project focuses on the introduction of a high-efficiency and energy-saving six-layer drying kiln (W3200/L109.9m) and a flue gas heat exchange system in the middle kiln. It can produce 750×1500×11㎜ large slabs and 800×800㎜ glazed tiles, with a daily production capacity of 40,000 ㎡/day.
On January 29, Jiangsu Futaoke Ceramics Co., Ltd.’s smart ceramic panel line was officially launched. The production line was built by Modena and is equipped with a high-efficiency and energy-saving six-layer self-circulating dryer and a wide-body high-end intelligent energy-saving firing kiln. It can produce products with a maximum length of 3000㎜, a maximum width of 1200㎜, and a maximum thickness of 120㎜. The daily output can reach More than 2500m².
On February 6, the new No. 3 intelligent production line of Roman Enterprises Heyuan production base was officially ignited. The production line uses a 268.8-meter wide-body kiln and a 65.1-meter 6-layer intelligent rapid drying kiln. It mainly produces 750×1500㎜ and 800×800㎜ glazed tiles.
On February 10, Hongyu Group’s high-end intelligent wide-body kiln in Guangxi base was successfully ignited. The new 3# production line is ignited this time. It is designed to produce high-quality fully glazed tiles with specifications of 800×800×10.5㎜, with an output of 36,000 m²/day; and high-end medium plate products with specifications of 400×800×7.5㎜. Design output is 40,000 m²/day.
On February 11, the super smart kiln production line of Dajiulu Xinxing No. 3 Factory was grandly put into operation. The total investment in this production line (equipment) is 130 million yuan. It mainly produces 800×800㎜ super wear-resistant glazed tiles, with a daily production capacity of 45,000㎡ and an annual output value of 600 to 700 million. It is reported that the commissioning of this production line will greatly alleviate the supply pressure of big-horned deer.
On February 12, the Jiujiang production base of Hangzhou Nobel Group Co., Ltd. held a K10 and K11 kiln The lighting ceremony of the furnace. Both sets of production lines are equipped with Zhongpeng's 399-meter wide-body kiln, which mainly produces 750×1500㎜, 800×800㎜ glazed tiles.
On February 13, the lighting ceremony of the kiln of Zhongyu Enterprise’s intelligent production line was held grandly. The smart production line put into operation this time focuses on ceramic large panels of 750×1500㎜, 900×1800㎜ and other specifications, with a daily production capacity of up to 40,000+ square meters.
On February 16, Jiangjun Ceramics Group Zhaoqing Slate R&D Intelligent Manufacturing Base launched a new phase of intelligent The ignition ceremony of the chemical production line was successfully held. This project is equipped with a Modena double-layer kiln, which mainly produces 1600×3200×3~9㎜, 1200×2400×3~9㎜, and 800×2600×3~9㎜ rock slabs. The daily output can reach 12800㎡.
On February 18, Guangdong Yubang Ceramics Co., Ltd. opened its doors at Yubang Enterprise in Enping City, Guangdong Province The production base held a lighting ceremony for the No. 1 full-body marble wide-body kiln. The main products produced by this production line cover: 400×800㎜, 800×800㎜, 600×1200㎜, 750×1500㎜, 900×1800㎜, full-body marble series products.
On February 18th, Jinhong Enterprise's Kangjian Tile | Slab held an intelligent production line 4 During the ignition ceremony of the kiln No. 1, the smart production line put into production this time mainly produces small-sized slates. Therefore, at the ignition ceremony, Kangjian Ceramics | Slate announced that the brand's full range of small-sized slates was officially launched.
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Guangxi Jianyi and Hongsheng Projects
All will be put into production in the first half of the year
An upstream equipment manufacturer revealed that the rush to put new production lines into production in 2022 is just the beginning, and more ceramic companies will follow. New construction/technical transformation projects have joined the ranks of production, and most of these projects are concentrated in Guangxi production areas.
On May 13, 2021, the much-anticipated Guangxi Jianyi Marble Tile Industrial Park project held a groundbreaking ceremony. It is reported that the total investment of the project exceeds 2.5 billion yuan, and it is planned to build 9 internationally advanced high-end marble tile intelligent production lines, with an annual output of approximately 23 million square meters of high-performance green ceramic high-end marble tiles. Recently, some media went to the site to report on the construction process of the project.
Huang Shanping, general manager of Guangxi Jianyi Ceramics Co., Ltd., said in an interview with a reporter from Wuzhou Radio and Television Station: "We have put this workshop into production in the early stage. The two production lines are from the top equipment manufacturers in the industry. Now they have begun to enter the market, and there is no holiday during the Spring Festival. Our expected production time is at the end of May, when the two lines will be put into trial production at the same time. ” span>
Hongyu Group also plans to expand production capacity in Guangxi production areas, and its Guangxi Hongsheng Ceramics Co., Ltd. The total investment of the project is 1.3 billion yuan, and it is planned to build 7 ceramic production lines, of which (the first phase) The first production line of the technical transformation project has been ignited for trial production on November 6, 2021. At present, the progress of the technical transformation project of Hongsheng Ceramics (Phase I) has been about 80% completed, and all production lines are expected to be put into operation on March 10, 2022. After the project is completed and reaches production capacity, Hongyu Group's total production capacity will increase by 33 million square meters.
In addition to the above projects, Zhongtaojun learned that many of the production line projects that have been announced for investment last year are under construction, and there are huge It may be put into production in 2022. Including Dongpeng Holdings’s first phase project in Fengcheng plans to build 3 new intelligent slate production lines; Smic Tile’s Fengcheng production base expansion project plans to build 4 new high-end ceramic tile production lines ;White Rabbit Ceramics has made additional investments in its Hunan production base and plans to add 4 new green smart production lines. As of the end of 2021, 2 production lines have been put into production, and new production lines will continue to be added in the future;Empire Ou Home Furnishingsholds 20% of the equity of Shanxi Huizi New Materials with an investment amount of 50 million, and plans to put into operation 5 ceramic tile production lines by 2023...
According to statistics, 4 new production lines were added from January to February 2021, and a total of 23 production lines were put into production in the first half of 2021. Judging from the current number of production lines that have been put into production and planned to be put into production in 2022, there will be an increase compared with the same period last year. It can also be seen from these data that the competition for production capacity in the building ceramics industry is becoming fiercer.
Under the background of "double carbon"
Enterprises need to prepare in advanceCarbon reduction preparation
In the context of "double carbon", for high energy-consuming enterprises including construction and ceramics, carbon emissions are very important Sex speaks for itself. Whether it is measuring economic benefits or formulating development plans, the additional costs caused by carbon emissions will become a factor that must be considered when making decisions. In addition, ceramic companies are currently in a critical period of expanding their production capacity. Whether they have a good layout for carbon reduction will inevitably become an important competitive criterion in this process.
On November 29, 2021, the Shandong Provincial Department of Ecology and Environment organized the drafting of the "Carbon Reduction Plan for High Energy-Consumption and High-Emission Construction Projects in Shandong Province" Alternative Measures for Emission Reduction (Trial)". The document points out that among the "six major energy-consuming industries", 16 industries, including building ceramics, have upstream preliminary processing, high energy consumption and high emission link construction (including reconstruction, expansion and technological transformation, environmental protection and energy-saving transformation, safety facility transformation, product quality improvement Investment projects, except for technological transformation projects that do not increase production capacity, need to be replaced by carbon emission reductions. If the carbon emission reductions from alternative sources have not been implemented, the construction project shall not be put into production. This also means that when ceramics companies build new production line projects, they must implement equivalent replacement of this part of carbon emissions, otherwise the project will not be put into production.
On December 27, 2021, the Guangdong Provincial Department of Ecology and Environment officially released the "Guangdong Province 2021 Carbon Emission Quota Allocation Implementation Plan" ", clearly stating that starting from 2022, the inclusion criteria for carbon emission management and trading enterprises in Guangdong Province will be adjusted to annual emissions of 10,000 tons (or annual comprehensive energy consumption of 5,000 tons of standard coal) and above, and ceramics, textiles, data centers will be added and other new industry coverage. According to incomplete statistics, there are more than 149 ceramic enterprises in Guangdong with an annual comprehensive energy consumption of more than 10,000 tons of standard coal in 2021, with a total of more than 597 production lines.
Judging from the documents released by various places, reducing energy consumption, reducing emissions, and increasing unit output value will become the next expansion of ceramic enterprises. Production capacity is an important issue that cannot be ignored, and some forward-looking leading companies have already taken action. Taking Xinmingzhu as an example, the 4.0 double-layer kiln slate production line put into operation at its Sanshui production base in October last year can take into account the upper and lower layers to produce high-quality slate products of different thicknesses and specifications at the same time. According to the designed products and output Calculated, CO2 emissions are expected to be reduced by 14.64 tons/day.
On February 11, the National Development and Reform Commission, the Ministry of Industry and Information Technology, the Ministry of Ecology and Environment, and the National Energy Administration jointly issued the "High Energy Consumption Implementation Guidelines for Energy Saving and Carbon Reduction Renovation and Upgrading in Key Industry Areas (2022 Edition)" clearly states that "by 2025, the proportion of production capacity above the energy efficiency benchmark level in the construction and sanitary ceramics industries must reach 30%, and the production capacity below the energy efficiency benchmark level will basically be cleared. Zero. ”
"Energy Efficiency Benchmark Levels and Baseline Levels in Key Areas of High Energy-Consumption Industries (2021 Edition)" and other documents show that as of the end of 2020, In the construction and sanitary ceramics industry, the proportion of production capacity with energy efficiency better than the benchmark level is less than 5%, and the proportion of production capacity with energy efficiency lower than the benchmark level is less than 5%. In other words, the ceramic industry still has a long way to go to achieve the goal of energy conservation and carbon reduction in 2025.
